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  • What Is Double Deep Electric Reach Truck ERS Series?
    What Is Double Deep Electric Reach Truck ERS Series? Mar 17, 2025
    Double Deep Electric Reach Truck is an electric forklift specially designed for operation in narrow passage environments. Its remarkable feature that distinguishes it from ordinary reach trucks is its ability to access and store goods in double-depth positions. This equipment is equipped with a special scissor fork telescopic mechanism, which enables the fork to extend a relatively long distance forward. As a result, it can place goods in the second row of the shelf or retrieve goods from the second-row shelf, achieving efficient access and storage operations of goods in the double-depth shelf system. This design greatly enhances the utilization rate of warehouse space, especially suitable for warehouse environments with stringent space requirements. Main Application Scenarios (1) Logistics Warehousing Centers In large logistics warehousing centers, there is a huge storage volume of goods with a wide variety of categories. Double Scissor Warehouse Reach Truck can make full use of the limited warehouse space and increase the storage density of goods through the double-depth shelf system. (2) Cold Chain Warehousing The cold chain warehousing environment is special. Not only is the space precious, but also the performance and stability of the equipment are highly required. Lithium Powered Reach Forklift Truck can operate stably in low-temperature environments. Its double-depth storage function effectively improves the space utilization rate of cold storage, reduces the number of channels in the cold storage, and decreases the loss of cooling capacity. (3) Manufacturing Workshops In manufacturing workshops, the storage and handling of raw materials, semi-finished products, and finished products are important links in the production process. The double-depth electric reach truck can flexibly shuttle through the narrow passages in the workshop, transport components or finished products to the double-depth shelves for storage, or retrieve them in a timely manner according to production needs. Outstanding Features Compared with Ordinary Reach Trucks 1) Higher Space Utilization Rate Ordinary reach trucks generally can only operate on single-row shelves. However, through its unique double-depth access function, the double-depth electric reach truck can increase the storage density of goods by 200% or even higher. It can store more goods in the same warehouse area by using the double-depth shelves. 2) Excellent Stability of Goods Stacking In the double-depth shelf storage mode, the stability of goods stacking is of great importance. The telescopic mechanism of the fork and the overall structure of the vehicle have been optimized, which can maintain good stability when accessing the goods in the second row, effectively avoiding the risk of goods shaking and falling during the handling process. 3) Advanced Operation Control Technology It is usually equipped with more advanced operation control technology. The adoption of a full AC system makes the whole vehicle respond quickly and control precisely, enabling accurate control of actions such as fork telescoping, lifting, and vehicle driving. At the same time, the electric power steering system gives the vehicle a better driving feel and enhances the safety and stability of operation. 4) Optimization of the Vision and Monitoring System The wide-view mast design reduces the line-of-sight obstruction, creating a broad and clear visual space for the operator. Combined with a high-definition video system or dual cameras to assist in operations, and through the split-screen display on the monitor, the position of the goods is clearly visible, providing a strong guarantee for precise operation.   Maintenance Key Points 1) Battery Maintenance Charging Management: Use a dedicated charger and charge according to the specified charging voltage and current to avoid overcharging and over-discharging. During the charging process, ensure good ventilation in the charging environment to prevent the battery from overheating. Battery Cleaning: Regularly clean the surface of the battery to prevent dust and debris from accumulating, which may affect the battery's heat dissipation and performance. Wipe the battery case with a clean wet cloth, avoid using organic solvents, and pay attention to preventing water from entering the battery interior. Battery Life Monitoring: Pay attention to the number of charge-discharge cycles and the usage time of the battery, and replace the battery in a timely manner according to the battery's service life cycle. 2) Hydraulic System Maintenance Hydraulic Oil Inspection: Regularly check the oil level and quality of the hydraulic oil. The hydraulic oil level should be maintained within the specified range. At the same time, observe the color and transparency of the hydraulic oil. Filter Element Replacement: Regularly replace the hydraulic oil filter element to prevent impurities from entering the hydraulic system and damaging key components such as the hydraulic pump and cylinders. Cylinder and Pipeline Inspection: Check whether the piston rod of the hydraulic cylinder has scratches, deformations, etc. At the same time, check whether there are any leakage phenomena in the hydraulic pipelines. 3) Mechanical Component Maintenance Mast and Fork Maintenance: Regularly lubricate the mast and forks, apply an appropriate amount of lubricating oil to reduce the friction between components, and improve the smoothness of mast lifting and fork telescoping. Brake System Inspection: Check the wear degree of the brake pads. When the brake pads are worn to the specified limit thickness, the brake pads should be replaced in a timely manner. 4) Electrical System Maintenance Circuit Inspection: Regularly check the electrical circuits of the vehicle to see if there are any damages, aging, short circuits, etc. Controller Maintenance: The controller is the core component of the vehicle's electrical system. Keep the controller clean and avoid dust, water vapor, etc. from entering the controller interior. Regularly check and adjust the parameters of the controller to ensure precise control of all actions of the vehicle. When the controller malfunctions, it should be repaired or replaced by professional technicians. Sensor Maintenance: The double-depth electric reach truck is equipped with a variety of sensors, such as speed sensors, temperature sensors, limit sensors, etc. Regularly check the working status of the sensors to ensure that the sensors can accurately sense the vehicle's operating parameters and position information.   With the continuous development of the warehousing and logistics industry, the double-depth electric reach truck is expected to achieve greater breakthroughs in technological innovation and application expansion, injecting new vitality into the development of the industry.
  • What Is LPG&Gasoline Forklift FG Series?
    What Is LPG&Gasoline Forklift FG Series? Feb 17, 2025
    LPG Gas Forklift Truck is a dual-fuel forklift that uses liquefied petroleum gas (LPG) and gasoline as fuels. It is equipped with two independent fuel supply systems. During operation, the two systems supply fuel to the combustion chamber at a certain fuel ratio and burn it. Its features and maintenance methods are as follows: Features 1) Wide range of applications: LPG burns relatively cleanly, with good exhaust emissions. The carbon monoxide (CO) emissions are significantly less than those of gasoline engines, making it suitable for indoor operations with high environmental requirements. At the same time, the gasoline power can also meet the various operation needs of the forklift outdoors. 2) Good power performance: The gasoline engine has a small external shape, light weight, large output power, and low working noise and vibration. The main component of LPG is propane, which has excellent anti-knock performance. Its octane number reaches over 120, and it is not prone to knocking phenomena. It can significantly reduce the noise of the engine. At the same time, due to full combustion and no carbon deposition, it can extend the major overhaul time of the engine. 3) High safety: The ignition point of liquefied petroleum gas is higher than that of gasoline, and its latent heat of vaporization is large, having a self-cooling effect. Moreover, the gas cylinder has undergone various safety tests and is equipped with an explosion-proof device, so it has high safety. 4) Good economic benefits: 15 kg of liquefied gas is equivalent to 20 liters of gasoline, and the fuel cost is low. In addition, the use of LPG can greatly alleviate the shortage of diesel and gasoline during peak periods in the region, diversify energy utilization, and avoid the impact of diesel and gasoline shortages on enterprise production. Advantages Compared To Toyota Gas Forklift Truck 1) Flexible fuel selection: The dual-fuel system of the LPG&Gasoline Forklift provides additional flexibility in fuel selection. Toyota Gas Forklift Truck usually use a single fuel and lack this flexibility. 2) High cost-effectiveness: Generally speaking, Gas Powered Forklift Truck may have a relatively greater price advantage compared to Toyota forklifts, especially Chinese brand LPG&Gasoline forklifts. The purchase and operation costs are relatively low, and at the same time, the convenience and economic benefits brought by the dual-fuel can be enjoyed.   Maintenance Methods 1) Daily inspection: Check whether the oil level in the oil pan is at the specified scale position, whether the water radiator is filled with cooling water, and whether there are any water leakage phenomena at each water pipe joint. Check whether the gas cylinder outlet switch is turned on, whether there are any gas leakage phenomena at the joints of the gas circuit part. At the same time, check whether the battery is fully charged, and whether the connections of components such as the fan, water pump, and generator are reliable. 2) Engine start and operation: Turn on the ignition key and wait for about 2-3 seconds until the gas enters the entire gas circuit before starting the engine. If the engine fails to start four consecutive times, the cause of the failure should be checked. When the coolant temperature reaches 50°C and the oil temperature reaches above 40°C, the forklift can work under load. When using the rated power, the outlet water temperature should reach about 88°C. During the operation of the engine, it is necessary to pay attention to ventilation and check the gas circuit, operation sound, etc. If any abnormal situation is found, the engine should be stopped immediately for inspection. 3) Parking and storage: Before the engine stops, the load should be gradually reduced and the speed should be decreased to make the engine run idly. When the outlet water temperature drops below 70°C, turn off the gas cylinder outlet switch at this time, and then turn off the switch to stop the engine. If the engine needs to be stored for a long time, it is necessary to clean the exterior of the engine, ensure that the gas cylinder is installed firmly without looseness, and there is no leakage at the valves, pipelines, and joints, etc. A series of maintenance operations should also be carried out on the engine, such as discharging the gas and lubricating oil, replacing the lubricating oil filter element, and discharging the coolant, etc. 4) Handling of special situations: In cold regions, after the first start, the engine must be run for 2-3 minutes before starting again, so that the engine coolant can heat the pressure reducer to make it work properly. If the outside of the pressure reducer is frosted or iced, the outside of the pressure reducer can be slowly poured with hot water or the cooling water inside the pressure reducer can be replaced with heated cooling water until it becomes hot, and then start again.

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